Manufacturing Engineering Intern (Summer / Fall)

At Heart Aerospace we develop the ES-30, a regional hybrid-electric airplane with a capacity of 30 passengers, an electric zero-emission range of 200 km and an extended hybrid range of 400 km. Heart is targeting type certification of the ES-30 by the end of the decade.

Your Mission:

At Heart Aerospace, we’re shaping the future of sustainable aviation with the ES-30 — a regional hybrid-electric airplane designed for a greener world. We’re seeking Mechanical Design Structures Interns passionate about aircraft design, materials, and engineering fundamentals. Perfect for students pursuing Aerospace, Mechanical, or related degrees.

What You’ll Do:

Assist in the design and development of aircraft structures (fuselage, wings, empennage, etc)

Support CAD modeling using Siemens NX

Implement changes to the design based on structural analyses (static, dynamic, fatigue, etc)

Learn and support FEA modeling with tools like Nastran, Patran, Abaqus, or ANSYS

Assist with structural test planning, data collection, and validation

Collaborate with engineers on manufacturing support and design troubleshooting

Learn composite design principles

Participate in team meetings, design reviews, and technical discussions

What You’ll Learn:

How aircraft primary structures go from concept to production

Load analysis, structural testing, and mechanical reliability

Building and evaluating FEA models

GD T, DFMEA, and fundamental manufacturing concepts

How engineering teams collaborate in fast-paced aerospace environments

You'll Bring These Qualifications:

Pursuing a Bachelor’s or Master’s in Aerospace, Mechanical, or related engineering

Strong understanding of engineering principles and structural mechanics

Familiarity with CAD tools (NX)

Curious, motivated, and eager to learn

Passionate about aircraft design and sustainable aviation

Strong written and verbal communication skills

These Qualifications Would Be Nice to Have:

Knowledge of composite materials (carbon, fiberglass) and metallic structures

Experience with FEA methods or structural calculations

Exposure to manufacturing processes or structural testing

Understanding of FAA/EASA aircraft certification basics

Base Pay Range:

$30/HR — $35/HR USD