Continuous Improvement Engineer III

At Zone 5 Technologies, we're redefining what's possible in unmanned aircraft systems. Our team of engineers and innovators is developing cutting-edge autonomous solutions that push the boundaries of UAS technology - solving complex challenges that matter.

We're building the future of UAS capabilities, and we're looking for exceptional talent to join us. If you're driven by hard problems, energized by rapid innovation, and ready to make an impact on next-generation flight systems, you belong here.

The Continuous Improvement Engineer III owns complex manufacturing processes and supports production across multiple assemblies or programs. This role leads process improvement and development, cost and waste reduction, and continuous improvement initiatives. Tasks and responsibilities expected for this role include those captured by lower role specific levels.

This role involves working closely with engineers, production technicians, and operations teams to support multiple programs and value streams.

Key Responsibilities:

Lead cross-functional process development initiatives for complex UAV assemblies

Support PFMEA efforts with design and manufacturing engineering teams

Oversees business process improvement initiatives for policy and strategy development

Develop and deploy site-wide Lean initiatives and standards

Resolve complex, cross-disciplinary production issues with Lean Manufacturing principles

Lead capacity planning and production scaling initiatives

Mentor Industrial Engineer I-II personnel

Leads supplier audits, customer reviews, and compliance activities

Follow AS9100, safety, and configuration control requirements

Qualifications:

Bachelor’s degree in Industrial, Manufacturing, Mechanical, or Aerospace Engineering (or equivalent experience)

5-7 years of industrial, manufacturing, or process engineering experience

Lean Six Sigma Green Belt certification, Black Belt preferred

Demonstrated use of Lean Manufacturing principles and production systems

Strong understanding of manufacturing processes and methods including flow, layout, assembly, and production equipment

Experience leading process improvement projects in a manufacturing environment

Experience with data and visualization tools such as Excel, Power BI, Visio, or similar software preferred

Experience applying statistical analysis tools, including SPC, process capability analysis, hypothesis testing, and DOE, to drive data-based process improvements

Strong analytical, communication, facilitation, and problem-solving skills

Demonstrated leadership and continuous improvement mindset

Pay range for this role

$112,000 $135,000 USD

What's in it for you:

Benefits:

Competitive total compensation package

Comprehensive benefit package options include medical, dental, vision, life, and more.

401k with company-match

4 weeks of paid time off each year

12 annual company holidays

Why Join Zone 5 Technologies?

Innovative Environment: Work on cutting-edge technology that is shaping the future of defense and aerospace.

Collaborative Culture: Join a team of passionate professionals dedicated to pushing the boundaries of what’s possible.

Career Growth: Opportunities for professional development and career advancement.

If you are passionate about unmanned aircraft technology and want to be a part of a dynamic and growing company, we would love to hear from you. Apply today and join the Zone 5 Technologies team!

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.

Zone 5 Technologies is a federal contractor and participates in E-Verify to confirm employment eligibility. As required by law, we will verify the identity and employment authorization of all new employees using the E-Verify system. Learn more about your rights and responsibilities under E-Verify: https://www.e-verify.gov .