Design Release Engineer, Body Interior- Hard Trim

We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.

As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.

When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.

Role Overview

You will be a key contributor within a world-class automotive interior trim engineering team, responsible for the development and delivery of hard interior trim components. This role focuses on mechanical engineering, detail design, packaging, and launch execution, working closely with design, vehicle engineering, and supplier partners to deliver premium interior solutions from concept through production.

Key Responsibilities

Contribute to the development of high-quality hard interior trim components delivering on luxury, craftsmanship, performance, safety, ergonomics, and functionality

Lead or support the engineering, packaging, release, and launch of hard trim components including instrument panels, door trims, consoles, pillars, headliners, and load floors across the vehicle portfolio

Translate interior design intent into production-feasible, manufacturable hard trim solutions with attention to surface quality, class A feasibility, and fit and finish

Manage component-level DFMEA, DVPR, boundary diagrams, and robustness checklists through design and release milestones

Work cross-functionally with design, vehicle engineering, manufacturing, purchasing, and program teams, prioritizing overall vehicle performance and timing

Collaborate closely with interior trim suppliers to ensure technical excellence, tooling readiness, cost targets, and on-time program delivery

Define and own GD T datum and locating strategy for hard trim assemblies; perform tolerance stack-up analysis to ensure dimensional compliance

Perform and support DFM assessments, tool feasibility reviews, and first article inspection (FAI) evaluation

Support prototype builds, buck reviews, and closed-loop resolution of dimensional and quality findings

Apply and continuously improve engineering tools, methods, and best practices to support accelerated product development

Required Qualifications

4+ years' experience in automotive hard interior trim engineering (IP, door trims, consoles, pillars, headliners, load floors, etc.)

Strong understanding of plastic part design, injection molding processes, and DFM principles

Proficiency in CATIA V5/V6 or equivalent CAD tools; working knowledge of GD T and tolerance analysis methods

Experience supporting vehicle or product launches, including supplier tooling sign-off and manufacturing readiness

Familiarity with DFMEA, DVPR, and quality documentation processes

Nice to Have / Advantageous

Ownership of at least one full program lifecycle from concept through SOP

Experience in a fast-paced OEM or startup EV environment

Deep knowledge of injection molded plastic structures, including two-shot molding, foaming processes, and Class A surface development

Understanding of craftsmanship standards, fit and finish targets, and homologation/safety requirements for hard trim assemblies

Competency in materials selection for structural and aesthetic hard trim substrates

Experience with supplier tooling reviews, including steel safe conditions, draft analysis, and mold flow interpretation

Hands-on, practical engineering mindset with strong problem-solving skills

Excellent communication skills with the ability to align across design, manufacturing, and supply chain stakeholders

Passion for developing exceptional automotive interiors

Salary:

$120,00-$140,000/K

The actual salary offered is dependent on various factors including, but not limited to, location, the candidate’s combination of job-related knowledge, qualifications, skills, education, training, and experience

All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, age, genetic information, or pregnancy.

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